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Sludge recycling business

Sludge recycling business

Our company sells various chemical products and machine brands utilized by Japan Regenerate Soil Association, a member association in which Technica participates as a supporting member, offers development proposals such as environmental projects, provides technical assistance to association members, and promotes new partner expansion.

Recycling is a service that does not discard inorganic sludge generated in association with construction projects, excavation, and jacking work as waste, but rather reuses such sludge as “Uni-Soil,” a high-strength material subjected to intermediate processing.

Our epoch-making system achieves “zero-emission recycling,” producing not a single waste product, such as the wastewater normally generated during intermediate processing.

Special Features of Uni-Soil

Sludge Treatment Flow

Granulating System

Examples of Uni-Soil use

Embankment material Bed material Grass inhibiting material Backfilling material

Uni-Soil Registration and Usage

Safety of Hardrop

Hazardous Material Elution Test Results of Hardrop (Excerpt)
mg/l Cadmium Total
Cyanide
Organophosphor Lead Hexavalent
Chromium
Arsenic Total
Mercury
Alkyl
Mercury
PCB

Hardrop

Less than
0.001
Not
detected
Not
detected
Less than
0.001
Less than
0.005
Less than
0.001
Less than
0.0005
Not
detected
Not
detected
Environmental
Agency
Notification 46*
0.01
or less
Shall
not be
detected
Shall
not be
detected
0.01
or less
0.05
or less
0.01
or less
0.0005
or less
Shall
not be
detected
Shall
not be
detected
*Notification 46 of the Environmental Agency, “Soil Environmental Standards”

Representative Property Values of Uni-Soil

    Applicable
Range
Pit Sand Uni-Soil Remarks
Viscosity
characteristics

Uc
Uniformity coefficient

Uc'
Curvature coefficient

10 or higher


1-√Uc

1.0-1.3

Approx. 0.5

10-20

1.0-1.5

Based on the uniformity and curvature coefficients, Uni-Soil offers a favorable size distribution.

Consistency
characteristics

WL
Liquid limit

Wp
Plastic limit

Ip
Plastic index

NP


NP


NP

NP


NP


NP

NP


NP


NP

Uni-Soil offers an NP (non-plastic) liquid limit and plastic limit. As a result, the granulations do not change into sludge again as a result of water utilization.

CBR
value

Re
Expansion ratio

 


Design
CBR

 



Corrected
CBR

Good roadbed:
1% or less

Normal roadbed:
3% or less

Upper subgrade:
10% or less

Lower subgrade:
5% or less

Base course:
80% or less

Subbase course:
20% or less

 



Less than 1%

 

 



8-40%


Less than 1%





10-60%







20-70%

Uni-Soil offers superior strength properties, making it possible to apply Uni-Soil to roadbed and subbase courses. Even for base course applications, mixture with RC material ensures a CBR value of 80% or higher.

Permeability
test

k
Permeability
coefficient

Differs according to application.
Example: Smaller value applied to embankment material; larger value applied to filling material.

10-3cm/s 10-3-10-5cm/s

Uni-Soil’s permeability enables formation into all sizes, from small to large, without variation in raw mud properties.

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Feel free to contact us regarding product technical materials, product data safety sheets (SDS), standard charts, analytical tables (test tables), and third party agent analyses.